Tank Guard

The tank guard is constructed using a 22mm mild steel tube and a 6mm laser-cut bracket at the primary mounting point. It features a 2-point mounting system designed for effective impact distribution. Both sides of the tank guard are connected by a nylon-covered bracket below the headlight. The tank guard also includes laser-cut strapping brackets on the sides for utility. The complete assembly is designed with a focus on weight optimization and functionality, making it ideal for the 2025 KTM 390 Adventure.

Engine Guard

The engine guard is made from a 22mm mild steel tube and uses laser-cut mounting brackets. It features a sturdy 3-point mounting system for better impact absorption, mounted on the engine bracket, footrest mount, and a third connection point between the left and right sides with a guide bush. The entire assembly is designed to absorb the first major impact of a crash and distribute forces effectively on the KTM 390 Adventure 2025.

Built-in-Slider

The engine guard comes with built-in polyamide sliders, providing excellent protection on both tarmac and trails. The sliders are designed in a cubical shape, ideal for adventure touring motorcycles. In the event of a crash, the sliders help in smoother vehicle movement, reducing the risk of flipping. This makes it a reliable upgrade for your 2025 KTM 390 Adventure.

Powder Coat Surface

The crash bar surface undergoes an anti-corrosion treatment before powder coating. The crash guards are available in two finishes — gloss black and textured black. Gloss black offers a cleaner, more refined aesthetic, while the textured finish provides a rugged, adventure-ready look for the KTM 390 Adventure 2025.

Split Design

The split design offers a cleaner appearance without compromising safety. It also gives the assembly a lighter visual profile, complementing the character of the 2025 KTM 390 Adventure. Overall, the design integrates seamlessly with the bike and enhances its adventure styling.

Ergonomics

The crash guard improves both the bike’s aesthetics and crash protection while factoring in essential ergonomic considerations. It is designed to ensure that post-crash movements do not pose additional harm to the rider or the motorcycle. The compact design of the KTM 390 Adventure 2025 crash bars allows free movement of the rider’s feet while still providing crucial protection to major parts of the bike.